MODEL REFERENCE
Brother Innov-is 40e
9 errors · 19 troubleshooting topics

The checks and guides below come from the official manuals for this model.
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Error codes
Shown on the machine display E1e1: Presser foot raised
Lower the presser foot before pressing an operation button.
E2e2: Buttonhole lever lowered
Raise the buttonhole lever before sewing a non-buttonhole stitch.
E3e3: Buttonhole lever raised
Lower the buttonhole lever before sewing the selected buttonhole or bar tack.
E4e4: Bobbin winder shaft to the right
Slide the bobbin-winder shaft left before operating the machine.
E5e5: Foot controller connected
Disconnect the foot controller before using Start/Stop.
E6e6: Motor locked by tangled thread
Stop and clear tangled thread before trying to sew again.
E7e7: Twin needle incompatible with selected stitch
Choose a stitch compatible with twin-needle sewing.
E8e8: Pattern selection while twin-needle mode is on
Turn off twin-needle mode before selecting a pattern.
F1–F9f1–F9: Possible machine malfunction
Stop using the machine and contact your dealer or an authorized service center.
Troubleshooting
Find the problem you are experiencingThe sewing machine does not operate7 checks
- The plug of the power cord is not inserted into an electrical outlet.
- Plug the power cord into an electrical outlet.
- The machine is not turned on.
- Switch the machine on.
- The bobbin winder shaft is moved to the right.
- Return the bobbin winder shaft to the left after winding.
- The presser foot lever is raised.
- Move the presser foot lever down.
- A stitch other than the buttonhole or bar tack stitch was selected and the start/stop button was pressed while the buttonhole lever is lowered.
- Raise the buttonhole lever before sewing an ordinary stitch.
- The buttonhole or bar tack stitch was selected and the start/stop button was pressed while the buttonhole lever is raised.
- Lower the buttonhole lever for the selected buttonhole or bar tack.
- The start/stop button was pressed, even though the foot controller is connected.
- Use the start/stop button only with the foot controller disconnected. Disconnect the foot controller to use this button.
The needle breaks11 checks
- The needle is incorrectly installed.
- Install the needle correctly.
- The needle clamp screw is loose.
- Tighten the needle clamp screw with a screwdriver.
- The needle is bent or blunt.
- Replace the damaged needle with a new one.
- The combination of fabric, thread and needle is incorrect.
- Choose needle and thread sizes suited to the fabric using the manual chart.
- The appropriate presser foot for the type of stitch that you wish to sew is not used.
- Fit the presser foot specified for the selected stitch.
- The upper thread tension is too tight.
- Reduce the upper thread tension.
- The fabric is pulled too much.
- Guide the fabric lightly.
- The area around the hole in the needle plate is scratched.
- Ask an authorized Brother dealer or service center to replace the damaged needle plate.
- The area around the hole in the presser foot is scratched.
- Ask an authorized Brother dealer or service center to replace the damaged presser foot.
- The bobbin case is scratched.
- Ask an authorized Brother dealer or service center to replace the damaged bobbin case.
- A bobbin designed specifically for this machine is not used.
- Use a bobbin specified for this machine; older bobbins can be the wrong thickness.
The upper thread breaks11 checks
- The upper thread was incorrectly threaded (for example, the spool is incorrectly installed or the thread has come out of the needle bar thread guide).
- Rethread the upper thread correctly.
- There are knots or tangles in the thread.
- Remove the knots or tangles.
- The selected needle is not appropriate for the thread being used.
- Select a needle suited to the thread and stitch.
- The upper thread tension is too tight.
- Reduce the upper thread tension.
- The thread is tangled, for example, in the bobbin case.
- Clear tangled thread and clean the bobbin race if it is involved.
- The needle is bent or blunt.
- Replace the damaged needle with a new one.
- The needle is incorrectly installed.
- Install the needle correctly.
- The area around the hole in the needle plate is scratched.
- Ask an authorized Brother dealer or service center to replace the damaged needle plate.
- The area around the hole in the presser foot is scratched.
- Ask an authorized Brother dealer or service center to replace the damaged presser foot.
- The bobbin case is scratched.
- Ask an authorized Brother dealer or service center to replace the damaged bobbin case.
- A bobbin designed specifically for this machine is not used.
- Use a bobbin specified for this machine; older bobbins can be the wrong thickness.
The lower thread is tangled or breaks5 checks
- The bobbin thread is incorrectly installed.
- Rethread the bobbin correctly.
- The bobbin thread is incorrectly wound.
- Wind the bobbin evenly and correctly.
- There are scratches on the bobbin or it doesn’t rotate properly.
- Replace the bobbin.
- The thread is tangled.
- Remove the tangled thread and clean the race.
- A bobbin designed specifically for this machine is not used.
- Use a bobbin specified for this machine; older bobbins can be the wrong thickness.
The thread tension is incorrect7 checks
- The upper thread is incorrectly installed.
- Rethread the upper thread correctly.
- The bobbin thread is incorrectly installed.
- Rethread the bobbin correctly.
- The bobbin thread is incorrectly wound.
- Wind the bobbin evenly and correctly.
- The combination of fabric, thread and needle is incorrect.
- Choose needle and thread sizes suited to the fabric using the manual chart.
- The presser foot holder is incorrectly installed.
- Reinstall the presser foot holder correctly.
- The thread tension is incorrectly set.
- Adjust the thread tension.
- A bobbin designed specifically for this machine is not used.
- Use a bobbin specified for this machine; older bobbins can be the wrong thickness.
The fabric is puckered6 checks
- The upper thread or bobbin thread is incorrectly installed.
- Rethread the upper path and reinstall the bobbin thread.
- The spool is incorrectly installed.
- Seat the spool correctly.
- The combination of fabric, thread and needle is incorrect.
- Choose needle and thread sizes suited to the fabric using the manual chart.
- The needle is bent or blunt.
- Replace the damaged needle with a new one.
- If thin fabrics are being sewn, the stitch is too long or the fabric is not being fed correctly.
- Sew with stabilizer material beneath the fabric.
- The thread tension is incorrectly set.
- Adjust the thread tension.
Stitches are skipped5 checks
- The upper thread is incorrectly installed.
- Rethread the upper thread correctly.
- The combination of fabric, thread and needle is incorrect.
- Choose needle and thread sizes suited to the fabric using the manual chart.
- The needle is bent or blunt.
- Replace the damaged needle with a new one.
- The needle is incorrectly installed.
- Install the needle correctly.
- Dust has accumulated under the needle plate or in the bobbin case.
- Remove the needle-plate cover and clean the bobbin case.
A high-pitched sound is produced while sewing. A rattling noise is produced4 checks
- Dust has accumulated in the feed dogs or in the bobbin case.
- Clean the bobbin case.
- The upper thread is incorrectly installed.
- Rethread the upper thread correctly.
- The bobbin case is scratched.
- Ask an authorized Brother dealer or service center to replace the damaged bobbin case.
- A bobbin designed specifically for this machine is not used.
- Use a bobbin specified for this machine; older bobbins can be the wrong thickness.
The thread does not pass through the eye of the needle2 checks
- The needle was not raised.
- Press the needle-position button once or twice to raise the needle.
- The needle is incorrectly installed.
- Install the needle correctly.
The stitch is not sewn correctly3 checks
- The appropriate presser foot for the type of stitch that you wish to sew is not used.
- Fit the presser foot specified for the selected stitch.
- The thread tension is incorrectly set.
- Adjust the thread tension.
- The thread is tangled, for example, in the bobbin case.
- Clear tangled thread and clean the bobbin race if it is involved.
The fabric does not feed4 checks
- The feed dogs are lowered.
- Raise the feed dogs.
- The stitch is too short.
- Increase the stitch length.
- The combination of fabric, thread and needle is incorrect.
- Choose needle and thread sizes suited to the fabric using the manual chart.
- The thread is tangled, for example, in the bobbin case.
- Clear tangled thread and clean the bobbin race if it is involved.
While winding the bobbin, the bobbin thread was wound below the bobbin winder seat1 check
- You have not wound the bobbin thread properly.
- Remove the thread wrapped below the bobbin winder seat, then wind the bobbin correctly.
Bobbin thread does not wind neatly on the bobbin3 checks
- The thread is not passed through the bobbin-winding thread guide correctly.
- Rethread the bobbin-winding thread guide correctly.
- Bobbin spins slowly.
- Slide the sewing speed controller right to increase the speed.
- The thread that was pulled out was not wound onto the bobbin correctly.
- Wrap the pulled-out thread clockwise around the bobbin five or six times.
Fabric being sewn with the machine cannot be removed1 check
- Thread is tangled below the needle plate.
- Lift the fabric, cut the threads beneath it, and clean the race.
The fabric feeds in the opposite direction1 check
- The feed mechanism is damaged.
- Have an authorized Brother dealer or service center inspect the machine.
The upper thread has tightened up1 check
- The bobbin thread is incorrectly installed.
- Refit the bobbin thread correctly.
The thread is tangled on the wrong side of the fabric1 check
- You have not threaded the upper thread properly.
- Rethread the upper thread correctly.
Two or four beeps after an incorrect operation1 check
- An incorrect operation triggered the LCD message.
- Correct the operation shown in the LCD message.
Three-second beep and machine stops1 check
- The machine locked, possibly on tangled thread.
- Check and clear the cause before restarting.