MODEL REFERENCE

Brother XL-3500/ t/ i/3510/3520

12 troubleshooting topics

Brother XL-3500/ t/ i/3510/3520

The checks and guides below come from the official manuals for this model.

Troubleshooting

Find the problem you are experiencing
The sewing machine does not work4 checks
The machine is unplugged.
Connect the machine to the power outlet.
The main power switch is off.
Switch on the main power.
The bobbin-winder shaft is pushed right.
Slide the bobbin-winder shaft left.
The foot controller is being used incorrectly.
Use the foot controller correctly.
The needle breaks12 checks
The needle is installed incorrectly.
Install the needle correctly.
The needle clamp screw is loose.
Tighten the needle clamp screw firmly with a screwdriver.
The needle is bent or dull.
Replace the needle.
The fabric, thread, and needle are not properly matched.
Select thread and a needle suited to the fabric.
The presser foot does not suit the selected stitch.
Attach the presser foot suited to the stitch.
The upper thread tension is too tight.
Reduce the upper thread tension.
The fabric is being pulled too hard.
Guide the fabric lightly.
The spool is fitted incorrectly.
Fit the spool correctly.
The area around the needle plate hole is scratched.
Replace the needle plate. Contact your retailer or nearest authorized service center.
There are scratches around the presser foot hole.
Fit a replacement presser foot. Contact the retailer or your nearest authorized service center.
The bobbin case is scratched.
Replace the bobbin case. Contact your retailer or nearest authorized service center.
The bobbin is not designed for this machine.
Use only a bobbin designed for this machine, as other bobbins will not work properly.
The upper thread breaks11 checks
The upper thread is threaded incorrectly.
Rethread the upper thread correctly.
The thread has knots or tangles.
Remove the knots or tangles.
The needle does not suit the thread being used.
Choose a needle suited to the stitch type.
The upper thread tension is too tight.
Reduce the upper thread tension.
The thread is tangled.
Remove the tangled thread. If it is tangled in the bobbin case, clean the case.
The needle is bent or dull.
Replace the needle.
The needle is inserted incorrectly.
Insert the needle correctly.
The area around the needle plate hole is scratched.
Replace the needle plate. Contact your retailer or nearest authorized service center.
There are scratches around the presser foot hole.
Fit a replacement presser foot. Contact the retailer or your nearest authorized service center.
The bobbin case is scratched or has a burr.
Replace the bobbin case. Contact your retailer or nearest authorized service center.
The bobbin is not designed for this machine.
Use only a bobbin designed for this machine, as other bobbins will not work properly.
The lower thread is tangled or breaks5 checks
The bobbin thread was wound incorrectly.
Wind the bobbin thread correctly.
The bobbin is scratched or does not turn smoothly.
Replace the bobbin.
The thread is tangled.
Remove the tangled thread and clean the bobbin case.
The bobbin is not designed for this machine.
Use only a bobbin designed for this machine, as other bobbins will not work properly.
The bobbin is set incorrectly.
Reset the bobbin thread correctly.
The thread tension is incorrect7 checks
The upper thread is threaded incorrectly.
Rethread the upper thread correctly.
The bobbin thread is wound incorrectly.
Wind the bobbin thread correctly.
The thread and needle do not suit the fabric.
Choose a thread and needle suited to the fabric.
The presser foot holder is attached incorrectly.
Refit the presser foot holder correctly.
The thread tension is set incorrectly.
Adjust the upper thread tension.
The bobbin is not designed for this machine.
Use only a bobbin designed for this machine, as other bobbins will not work properly.
The bobbin is set incorrectly.
Reset the bobbin thread correctly.
The fabric is wrinkled6 checks
The upper thread is threaded incorrectly or the bobbin is fitted incorrectly.
Thread the upper thread and wind the bobbin thread correctly.
The spool is fitted incorrectly.
Fit the spool correctly.
The thread and needle do not suit the fabric.
Choose a thread and needle suited to the fabric.
The needle is bent or dull.
Replace the needle.
When sewing thin fabric, the stitch is too thick.
Place stabiliser material under the fabric while sewing.
The thread tension is set incorrectly.
Adjust the upper thread tension.
Stitches are skipped5 checks
The upper thread is threaded incorrectly.
Rethread the upper thread correctly.
The fabric, thread, and needle are not properly matched.
Select thread and a needle suited to the fabric.
The needle is bent or dull.
Replace the needle.
The needle is inserted incorrectly.
Insert the needle correctly.
Dust has collected under the needle plate or in the bobbin case.
Remove the needle plate cover, then clean the plate and bobbin case.
There is a high-pitched noise while sewing4 checks
Dust has collected in the feed dogs or bobbin case.
Clean the bobbin case.
The upper thread is threaded incorrectly.
Rethread the upper thread correctly.
The bobbin case is scratched.
Replace the bobbin case. Contact your retailer or nearest authorized service center.
The bobbin is not designed for this machine.
Use only a bobbin designed for this machine, as other bobbins will not work properly.
The needle threader can not be used2 checks
The needle holder is below its highest position.
Turn the handwheel toward you, counterclockwise, until the needle holder reaches its highest position.
The needle is inserted incorrectly.
Insert the needle correctly.
The stitch is not sewn correctly3 checks
The presser foot does not suit the selected stitch.
Attach the presser foot suited to the stitch.
The thread tension is set incorrectly.
Adjust the upper thread tension.
The thread is tangled.
Remove the tangled thread. If it is tangled in the bobbin case, clean the case.
The fabric does not feed4 checks
The stitch is too fine.
Increase the stitch length.
The darning plate is fitted to the needle plate.
Remove the darning plate.
The fabric, thread, and needle are not properly matched.
Select thread and a needle suited to the fabric.
The thread is tangled.
Remove the tangled thread. If it is tangled in the bobbin case, clean the case.
The sewing light bulb does not come on1 check
The sewing light bulb is damaged.
Replace the sewing light bulb.

Manuals and sources

  1. Brother manual listing for XL-3500/ t/ i/3510/3520
  2. Brother operation manual
  3. Brother Operation manual for XL-3500i (PDF)
  4. Brother Quick Start Guide for XL-3500/3500t/3510/3520 (PDF)
  5. Brother Quick Start Guide for XL-3500i (PDF)