MODEL REFERENCE
Brother XL-6562
11 troubleshooting topics

The checks and guides below come from the official manuals for this model.
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Troubleshooting
Find the problem you are experiencingUpper thread breaks6 checks
- The upper thread is not routed correctly.
- Rethread the upper thread through the guides and tension discs.
- The upper thread is tangled.
- Remove the tangle and rethread the machine.
- Upper thread tension is too high.
- Turn the upper tension dial to a lower number.
- The spool is not seated correctly.
- Position the spool correctly on its pin before threading.
- The needle is bent or dull.
- Replace the needle.
- The needle, thread, and fabric do not match.
- Choose a needle and thread size suited to the fabric using the manual chart.
Lower thread breaks2 checks
- The bobbin thread is tangled.
- Remove the tangle and install the bobbin with thread unwinding in the correct direction.
- The bobbin is not threaded correctly in the race.
- Rethread the bobbin case slot and delivery eye.
Skipped stitches5 checks
- The needle is not fully or correctly inserted.
- Insert the needle with its flat side facing back and tighten the clamp.
- The needle is unsuitable or poor quality.
- Replace it with a suitable needle.
- The needle and thread are not matched to the fabric.
- Select the needle and thread sizes listed for the fabric.
- Lint has built up beneath the needle plate.
- Remove the needle plate and brush out accumulated lint.
- The threading path is incorrect.
- Rethread the upper thread through the guides and tension discs.
Thread loops in seam1 check
- The thread tension is set incorrectly.
- Adjust thread tension and test the stitch on scrap fabric.
Fabric puckers4 checks
- Upper thread tension is too high.
- Turn the upper tension dial to a lower number.
- The machine is threaded incorrectly.
- Rethread the machine through its guides and tension discs.
- The selected needle is unsuitable for the fabric or thread.
- Use the manual chart to select the correct needle.
- The needle, thread, and fabric are mismatched.
- Select compatible needle and thread sizes for the fabric.
Fabric does not feed properly5 checks
- The stitch length dial is at the no-feed setting.
- Move the stitch length dial away from 0 to a feeding stitch length.
- The needle/thread/fabric combination is unsuitable.
- Choose compatible needle and thread sizes for the fabric.
- The needle is unsuitable or poor quality.
- Replace it with a suitable needle.
- Thread is tangled.
- Clear the tangle and rethread the machine.
- The buttonhole lever remains in its buttonhole-sewing position.
- Move the buttonhole lever out of the buttonhole position before ordinary sewing.
Needle breaks4 checks
- The needle is not inserted correctly.
- Insert the needle fully with its flat side to the back, then tighten the clamp.
- The needle is unsuitable or poor quality.
- Replace it with a suitable needle.
- The needle, thread, and fabric are mismatched.
- Use the manual chart to choose the correct needle and thread.
- The fabric is being pulled too hard.
- Let the feed dogs move the fabric and avoid pulling it.
Machine is noisy or slow1 check
- Lint is collecting under the needle plate.
- Unplug the machine, remove the needle plate, and brush away lint.
Machine does not start4 checks
- The power plug is disconnected.
- Connect the machine power plug to a wall outlet.
- The main power switch is off.
- Move the switch toward the I mark.
- The foot controller is not being operated correctly.
- Press the foot controller to start sewing, with more pressure for higher speed.
- The bobbin winding shaft is still in its winding position.
- Slide the bobbin winding shaft back to the left.
Thread loops on fabric surface1 check
- Upper thread tension is too high.
- Turn the upper tension dial to a lower number.
Thread loops on reverse of fabric1 check
- Upper thread tension is too low.
- Turn the upper tension dial to a higher number.